Description-
High-Rigidity Structures
The machine body of the GE Series is designed using Finite Element Analysis (FEA) to ensure an optimized mechanical structure. Key features include:
- Honeycomb-type base for enhanced stability
- High-rigidity column with oversized UVZ axes for superior strength
- Reinforced low-arm made of a melting alloy to increase stiffness
- Ensures superior geometric accuracy even under high-pressure flushing during the first cutting operation
These design elements guarantee optimal performance and precision throughout the machine’s operation.
EF (Electrolysis Free) Discharging
The GE Series utilizes a high-speed EF (Electrolysis Free) discharge method, which offers several advantages:
- Minimized risk of workpiece cracking and electrolyzing issues
- Improved mold lifespan, with up to 5 to 6 times longer durability compared to traditional methods
- Reduction in brass wire consumption
- EF technology ensures zero average gap voltage from rough to fine cuts, leading to:
This method provides efficient cutting while maintaining high-quality output and minimizing operational costs.
AWT (Auto Wire Threading) System
AccuteX features an innovative intelligent servo-control wire-threading technology, designed for:
- High-speed, reliable wire threading
- Efficient auto-machining with the use of multiple detectors for optimal accuracy
Unique Straightened and Melted Way
- Wire annealing and straightening is achieved using an impulse circuit
- The end of the wire is melted into a bullet shape (0.8mm), ensuring smoother threading through the guide
- Wire threading efficiency is maximized, even when encountering obstacles
- Allows threading directly at the break point for workpieces of up to 300mm thickness, even with fine wires (as small as 0.1mm)
Threading at Wire Break Point
In the event of a wire break during machining, the GE Series can:
- Thread at the break point without returning to the start point
- Achieve nearly 100% success rate in wire threading after the break
- If threading fails after several attempts, the system automatically returns to the start point to retry
- The system operates without high-pressure assistance, meaning there’s no need for specialized small-diameter flushing nozzles, even during taper machining
This feature ensures consistent, uninterrupted operations with minimal downtime.
Precision Servo and Transmission System
The GE Series integrates advanced servo and transmission technology for superior accuracy:
- 32, C1 class ball screw with sub-zero, super-finish ground process for smooth motion and minimal pitch error
- High-response AC servomotor with optional linear scale for close-loop feedback control
- Linear scale mounted close to the ball screw to minimize slant errors
- Laser interferometer used for axis compensation to ensure high accuracy and repeatability
- Ball-Retainer type linear guides reduce frictional variation by up to 90% compared to conventional systems, achieving magnetic levitation-like smoothness
These technologies enable precise and smooth movement, even during complex machining processes.
High Compatibility NC Program Design
The GE Series is designed with high compatibility for NC programming:
- Multi-brand machine compatibility with no need for modification
- Ideal for NC program circulation and management, offering a user-friendly interface
- Operational screen features:
These features make it easy for operators to understand machine conditions and efficiently control machining processes.
